Bell-Boeing V-22 Osprey

Product Type:

Tilt-Rotor Vertical Takeoff and Landing Aircraft

Using Service (US):

CV-22: USSOCOM (AFSOC); MV-22: USMC

Program Status:

In Full Rate Production

Prime Contractor:

Bell Helicopter (Textron) and The Boeing Co.

The V-22 Osprey

About the V-22 Osprey:





The Bell-Boeing V-22 Osprey is a multi-role combat and transport aircraft utilizing tilt-rotor technology to combine the vertical performance of a helicopter with the speed and range of a fixed-wing turboprop aircraft. With its engine nacelles and rotors in vertical position, the V-22 Osprey can take off, land and hover like a helicopter. When airborne, the engine nacelles can be rotated, thus converting the V-22 to a turboprop fixed-wing aircraft capable of high-speed and high-altitude flight. This unique feature allows the Osprey to fill an operational niche.

The V-22 Osprey is powered by two Rolls-Royce T406/AE 1107C-Liberty turboshaft engines, each rated at 6,150 shp. The V-22 has graphite/fiberglass rotor blades and a composite/metal airframe. In terms of structural weight, the V-22 is 40% composite.

The V-22 can carry 24 combat troops, or up to 20,000 pounds (9,070 kg) of internal cargo or 15,000 pounds (6,800 kg) of external cargo. For ease-of-transport, the rotors fold and the wing rotates to minimize the space needed for storage. The Osprey is designed to fly 2,100 miles with one in-flight refueling, thus providing the advantage of a vertical and/or short takeoff and landing (V/STOL) aircraft that can rapidly self-deploy to any location in the world.

The Osprey comes in two main variants. The MV-22 is designed to meet the amphibious/vertical assault needs of the U.S. Marine Corps (USMC), the strike rescue needs of the U.S. Navy and long-range special operations forces (SOF). The CV-22 is designed to support missions of the U.S. Special Operations Command (USSOCOM). The USMC plans to purchase 408 MV-22s to perform combat assault and assault support missions. USSOCOM has a requirement for 49 CV-22s configured for terrain-following, low-level, high-speed flight for long range special operations. As of June 2012, more than 165 V-22 Ospreys are currently in operation with ten Marine Corps and two Air Force Special Operations Command (AFSOC) squadrons. To date, the aircraft has participated in 16 combat, humanitarian, ship-based or special operations deployments.

The V-22 originates from the U.S. Department of Defense (DoD) Joint-service Vertical take-off/landing Experimental (JVX) aircraft program launched in 1981. The Bell Helicopter-Boeing team was awarded a development contract in 1983. The JVX aircraft was designated V-22 Osprey in January 1985. The V-22 first flew on March 19, 1989; however, the complexity and difficulties of designing the Osprey led to many years of testing and developing the aircraft. From October 1992 until April 1993, Bell and Boeing redesigned the V-22 to reduce aircraft weight, simplify production and reduce manufacturing costs. The redesigned version became the V-22B model and flight tests resumed in June 1993. Development continued for years and was dogged by accidents and high costs. The DoD approved the V-22 Osprey for full-rate production on September 28, 2005. The USMC commenced crew training for the MV-22B in 2000 and fielded the aircraft in 2007. Together with the MH-60R Seahawk, the Osprey will eventually replace the Marine Corp's aging CH-46/HH-46 Sea Knight. The CV-22B was deployed in March 2006 and achieved Initial Operational Capability (IOC) in March 2009.

In the production of the V-22 Osprey, Boeing Military Aircraft's Mobility Division is responsible for the fuselage, empennage, and all subsystems, digital avionics, and fly-by-wire flight-control systems. Bell Helicopter Textron provides the wing, transmissions, rotor systems, engine installation, and final assembly at its facility in Amarillo, Texas. MV-22B Block B and CV-22 Block 10 have the same propulsion system and share a 90% common airframe. The main differences are in the avionics systems.

Major V-22 subcontractors include BAE Systems (flight control system), General Dynamics (mission computer), Honeywell (Environmental Control System (ECS) and components, LWINS, VF generator, CDS, FDP, TCAS, SDC, IR suppressor, heat exchanger), ITT Exelis (AN/ALQ-211(V)2 Countermeasures Set - Only on CV-22), Moog (flight control actuators and vibration suppression actuators), Northrop Grumman (AN/AAQ-24(V) Directional Infrared Countermeasure (DIRCM) system - CV-22 Only; APR-39A(V)2 Radar Warning Receiver (RWR) - MV-22 only), Raytheon (AN/AAQ-27A forward-looking infrared (FLIR) system - MV-22 only), MMR, MAGR, IFF, mission planning, and maintenance system), Rolls-Royce (T406/AE 1107 Engines), Triumph Group-Vought Aircraft (empennage and fiber placement skins); and Elbit Systems (AN/AVS-7 ANVIS/HUD (Aviator's Night Vision System/Head-Up Display) system - MV-22 only).

In February 2011, the worldwide Osprey fleet surpassed 100,000 total flight operating hours. With more than 200 V-22 Ospreys currently in operation, the worldwide fleet has amassed more than 185,000 flight hours as of June 2013.

In April 2013, it was announced that Israel will become the first foreign operator of the V-22.

On June 13, 2013, Bell-Boeing announced it had been awarded a five-year contract valued at $6.5 billion for the production of 99 V-22s (92 MV-22 models and 7 CV-22 models).



Armament/Weapons:

The V-22 Osprey can be equipped with a 7.62 mm M240 machine gun or a .50 caliber (12.7 mm) M2 Browning machine gun. Survivability issues in high-threat situations have created a need for better armament. Currently, CV-22 and MV-22 Ospreys are being retrofitted with the Interim Defensive Weapon System (IDWS) belly turret from BAE Systems housing a 3-barrel 7.62mm GAU-17 minigun.



Price/Unit Cost:

In FY 2014, the unit cost of the CV-22 is $69.22 million (flyaway cost). The airframe costs $61.31 million and the two AE1107C engines cost $4.50 million ($2.25 million each).

In FY 2014, the unit cost of the MV-22 is $67.81 million (flyaway cost). The airframe costs $61.49 million and the two AE1107C engines cost $4.50 million ($2.25 million each).



Program Cost:

The procurement cost of the V-22 program is $44.41 billion (estimated by the DoD) + $10.54 billion in research and development (RDT&E) funds, which means the total estimated program cost is $54.95 billion (numbers are aggregated annual funds spent over the life of the program and no price/inflation adjustment was made). This figure excludes military construction (MILCON) costs in support of the program in the amount of $112.8 million.



Mission/Role:

The Navy/Marine Corps MV–22 performs combat assault and assault support missions, while the USSOCOM CV-22 is configured for terrain-following, low-level, high-speed flight for long range special operations.



FY 2014 DoD Program:

Supports the purchase of 19 MV-22 aircraft for the Navy/Marine Corps and 3 CV-22 aircraft for the Air Force-SOCOM. FY 2014 is the last year of procurement for the Air Force-SOCOM CV-22. Procurement funds in the amount of $1,980.0M have been allocated to the V-22 Program.



FY 2015 DoD Program:

Supports procurement of 19 MV-22 aircraft for the Navy/Marine Corps. The request is based on the third year of a follow-on 5-year multiyear procurement contract for FYs 2013 to 2017.

For more information, click to see the USAF FY 2015 CV-22 Budget and the Navy FY 2015 MV-22 Budget.




Sources: U.S. Department of Defense (DoD), Bell Helicopter, The Boeing Company,
Raytheon, and Rolls-Royce plc.

Specifications Armament DoD Spending FY2014 Budget

Last Update: April 29, 2014.

By Joakim Kasper Oestergaard /// (jkasper@bga-aeroweb.com)

External Resources:



Boeing's V-22 Osprey Site: V-22 Osprey
Bell Helicopter's V-22 Osprey Site: V-22 Osprey
Rolls-Royce: T-406/AE 1107C Liberty Engine
Raytheon: AAQ-27A MWIR imaging system for MV-22

YouTube: Bell-Boeing V-22 Osprey | YouTube

Fact Sheet: Bell-Boeing V-22 Osprey Guide Book
Fact Sheet: Boeing V-22 Osprey Fact Sheet

Total V-22 Program Cost:

 $54.95 billion  ($44.41B procurement + $10.54B RDT&E)

V-22 Procurement Objective:

  459 aircraft  (408x MV-22 & 49x CV-22 + 2 dev. aircraft)

V-22 Osprey Defense Budget Charts:

DoD Spending on the V-22 Osprey in FY 2011, FY 2012, FY 2013, FY 2014 and FY 2015
DoD Purchases of V-22 Osprey Aircraft in FY 2011, FY 2012, FY 2013, FY 2014 and FY 2015
Defense Budget Data

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DoD Spending, Procurement and RDT&E: FY 2011/12/13 + Budget for FYs 2014 + 2015

DoD Defense Spending, Procurement, Modifications, Spares, and RDT&E for the V-22 Osprey Program

Download Official U.S. Department of Defense (DoD) Budget Data:

Purchases of CV-22 Aircraft (USAF) Modification of CV-22 Aircraft (USAF)
Purchases of MV-22 Aircraft (NAVY) Modification of MV-22 Aircraft (NAVY)
CV-22 Osprey Budget (SOCOM)
Aircraft Spares and Parts (USAF) Aircraft Spares and Parts (NAVY)
Specifications

Aircraft Specifications: V-22 Osprey (CV-22 and MV-22)

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Primary function: Airborne assault, vertical lift, combat search and rescue, and special operations
Prime Contractor: Bell Helicopter Textron and The Boeing Co.
Power Plant: 2x Rolls-Royce T406/AE1107C-Liberty turboshaft engines with 6,150 shp (each engine)
Wingspan: 84 ft 7 in (25.8 m)
Length: 57 ft 4 in (17.4 m)
Height: 22 ft 1 in (6.73 m)
Rotary Diameter: 38 ft (11.6 m)
Weight (Empty): 33,140 lb (15,032 kg)
Maximum Vertical Takeoff Weight: 52,600 lbs (23,860 kg)
Maximum Rolling Takeoff Weight: 60,500 lbs (27,443 kg)
Capacity: 24 troops (seated) or 32 troops (floor loaded) or 20,000 lbs (9,072 kg) internal cargo;
External Cargo: Single hook - 10,000 lbs (4,536 kg) of cargo; Dual hook - 15,000 lbs (6,804 kg) of cargo
Fuel Capacity: CV-22: 2,025 gallons (7,667 liters); MV-22: 1,721 gallons (6,513 liters)
Speed: Cruise: 241 kts/277 mph (446 km/h); Max: 275 kts/316 mph (509 km/h)
Rate of Climb: 2,320 ft/min (11.8 m/s)
Service Ceiling: 25,000 ft (7,620 m)
Range: 879 nm/1,012 miles (1,629 km)
Mission Radius: 430 nm/495 miles (796 km) - MV-22 with 24 troops and ramp mounted weapon system
Armament/Weapons: 1x 7.62 mm M240 machine gun or 1x .50 caliber (12.7 mm) M2 Browning machine gun
Currently, CV-22 and MV-22 Ospreys are being retrofitted with the Interim Defensive Weapon System (IDWS)
belly turret from BAE Systems housing a 3-barrel 7.62mm GAU-17 minigun.
Crew: Four (pilot, co-pilot and two enlisted flight engineers)
Price/Unit Cost:
CV-22: $69.22 million (in FY 2014)
MV-22: $67.81 million (in FY 2014)
First Flight: March 19, 1989
Deployed: CV-22: March 2006; Initial Operational Capability (IOC) in March 2007 (MV-22) / March 2009 (CV-22)

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